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We are a world leader in high precision optical manufacturing, delivering custom optics to a wide range of innovators around the globe. Meeting these goals demands the right people. Teamwork, adaptability, and an enthusiastic approach to problem-solving are central to the Optimax culture. But what unites all our employees best is a hunger to continuously learn. We strive to find driven individuals who are committed to lifelong learning; who will continue to add value in their work throughout long and successful careers.

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Innovation

Innovation at Optimax

Innovative research and development will enable the science fiction of today to become the science fiction fact of tomorrow.

Emerging technologies are creating new opportunities each day. At Optimax, we strive to be early adopters of technology and innovators of new technologies and processes and are diligently manufacturing the future.

Our research and development was founded with the express goal of exploring opportunities to meet customers' needs during a five-to-ten year timeframe. This proactive approach to innovation has helped us position ourselves on the leading edge of the optics manufacturing industry.

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Innovative Manufacturing Solutions

At Optimax, we specialize in manufacturing high-quality optics for challenging applications, with a world-class research and development team committed to resolving complex customer requirements. We are leading the way with unmatched investment in cutting-edge equipment and testing.

Below are some of the most innovative and famous projects that have come out of our R&D efforts pushing the envelope forward to advance fabrication of extreme and challenging optical components.

Small Business Innovation Research (SBIR) Grants

We have received many small business innovation research (SBIR) grants over the years. These grants, administered by the U.S. Small Business Administration (SBA) Office of Technology, allow government programs to benefit from small businesses’ nimble development to commercialize new technologies. Our focus on research and development embodies the spirit of the SBIR program.

wdt_ID CURRENT: TYPE: YEAR STARTED: AGENCY:
1 Advanced Manufacturing and Smoothing of X-Ray Mirrors SBIR Phase I 2022 Department of Energy
2 Improved Curved Transparent Ceramic Structural Components SBIR Phase I 2021 Department of Homeland Security
3 Advanced Optical Systems and Fabrication/Testing/Control Technologies for EUV/Optical and IR Telescope SBIR Phase I 2020 National Aeronautics and Space Administration
4 Monolithic Multi-surface Precision Optics for Smallsats and Cubesats, using Freeform Surface Definitions SBIR Phase II 2020 Department of Defense MDA
5 Additive manufacturing and thin film coating development for lightweight directed energy reflective optics SBIR Phase II 2020 Department of Defense MDA
SMALL BUSINESS INNOVATION RESEARCH
COMPLETE LIST OF SBIR PROJECTS

Technical Expertise

Do you want to learn more about our optical manufacturing innovation? Refer to our Knowledge Center to read technical papers on, aspheres, business leadership, coatings, freeform optics, innovative optics manufacturing, and lens tolerancing & inspection.

Innovative Optics Manufacturing

Laser Mirror Design Tradeoffs Impact Optical System Performance

In addition to tradeoffs between mirror reflectivity, wavefront, laser-damage threshold, and cost, new low-stress coatings offer weight, geometry, and thermomechanical performance and design flexibility.  

Lens Tolerancing & Inspection

How to use manufacturing statistics when tolerancing a lens system

Lens design software analyzes optical tolerances by modeling a perturbed optical system to capture the effect of simultaneous changes in manufacturing and alignment errors.

Freeform Optics

Towards understanding tool influence function (TIF) spots during hemispherical sub-aperture tool polishing

Freeform optics are typically fabricated using sub-aperture tool grinding and polishing. This polishing method requires a detailed understanding of the local material removal (tool influence function or TIF) at the …

Coatings

Defect-testing optical coatings for directed energy applications

The use of high-power continuous wave (CW) lasers in the emerging directed energy (DE) market has put greater emphasis on the quality of optical coatings.

Freeform Optics

Force responsive robotic controlled figuring and smoothing of lightweight freeform mirrors

Optical fabrication of freeform lightweight mirrors often results in mid-spatial frequency (MSF) and/or surface quilting surface errors.

Coatings

Evaluation of alumina and silica coating materials for the NIF final turning mirrors

One third of the exchanged final turning mirrors on the National Ignition Facility have been laser damaged by 3ω (351nm) target backscattered light. The mirrors are spectrally complex hafnia and …

Freeform Optics

Freeform Monolithic Multi-Surface Telescope Manufacturing

The freeform monolithic multi-surface telescope design has all its off-axis optical surfaces manufactured from a single optical blank, resulting in truly monolithic telescope design, providing improvements in stability and payload.

Coatings

The influence of oxygen partial pressure on the properties of evaporated alumina thin films

Learn how increasing oxygen partial pressure during deposition improves film stoichiometry, absorption, and laser-induced damage threshold (LIDT) at 351 nm.

Freeform Optics

If you can't measure it, you can’t make it: the importance of metrology in optics fabrication Optimax’s 30 year history

This paper briefly tells the story of the importance of metrology in optics fabrication at Optimax, and highlights Wyko and Jim Wyant’s contribution to early Optimax success.

Freeform Optics

Smoothing Mid-spatial Frequency (MSF) Errors on Freeform Optics with an Algorithm-based Robotic Platform Utilizing Deflectometry Input

Optimax has developed the HERMES (High-End Robotic MSF Elimination System) a robotic platform that uses a machine learning algorithm to smooth parts. Results indicate that HERMES fared well compared to …

Aspheric Optics

Asphere Manufacturing Considerations for the Designer-test

There are many topics to consider during aspheric lens design, including geometrical restrictions that hinder producing particular aspheric shapes. Understanding these restrictions will help drive costs. 

Freeform Optics

Fabrication of a 500 mm Extreme Freeform Conformal Window

There is a potential need for large (>500 mm diameter) conformal windows for use on air, space, and watercraft.

Innovative Optics Manufacturing

Leveraging 3D Printing to Streamline Precision Optical Manufacturing

Optimax uses a variety of 3D printers to streamline our manufacturing processes. Download our technical paper today to learn about our results. 

Freeform Optics

Absolute freeform surface measurement using interferometry

This case study will focus on the absolute freeform surface measurement utilizing a custom dual CGH and interferometer set-up, with special emphasis on reference artifacts and surface alignment to measure …

Innovative Optics Manufacturing

Design and Manufacturing Considerations for Freeform Optical Surfaces

Freeform optical systems are becoming increasingly common due to new design and manufacturing methods. We present an example compact freeform optical system and describe considerations for transfer of the prescription …

Innovative Optics Manufacturing

The Manufacturing of a Multi-surface Monolithic Telescope with Freeform Surfaces

Monolithic multi-surface telescopes combined with freeform optical surfaces provide improvements in optical performance in a smaller footprint as compared to systems with spherical surfaces, while providing superior mechanical stability to …

Innovative Optics Manufacturing

Scaling-up freeform manufacturing: challenges and solutions

This paper will present some of the challenges and solutions of extending freeform polishing capabilities from approximately 150 mm diameter parts to a component of over 500 mm in diameter.

Freeform Optics

Larger format freeform fabrication and metrology

This paper will address challenges that have been encountered in the manufacturing, testing, and handling of freeforms as their size expands up to and beyond 500 mm, and provide future …

Innovative Optics Manufacturing

Challenges in size scale up of freeform polishing processes

This paper will discuss challenges faced as a result of scaling up our freeform polishing process from parts with approximately 150 mm diameters, to polishing components with diameters over 600 …

Freeform Optics

Pushing Freeform Optical Manufacturing: Fabricating Optimax’s Largest Freeform Component

Several challenges associated with part size and shape complexity were solved during the manufacture of the largest extreme freeform shape Optimax has fabricated to date.

Freeform Optics

Measurement of mid-spatial frequency errors on freeform optics using deflectometry

Freeform optics have emerged as a new tool for optical designers and integrators. Manufacturing innovations are gradually increasing availability of precision freeform optics.

Business Leadership

Apprenticeships for Precision Optics Manufacturing Technician

As U.S. manufacturing works to overcome a technical skills gap, apprenticeships are gaining favor as a post-secondary educational path.

Coatings

Production of high laser induced damage thresholds

Completing our suite of deposition equipment, we are developing a new Ion Beam Sputtering (IBS) System with different substrate configurations.

Innovative Optics Manufacturing

Temperature Variation of Pitch in a Pitch Pot

Opticians have for years kept polishing pitch in electrified containers called “pitch pots” that keeps it in at an elevated temperature. By insulating the top of a pitch pot, it …

Innovative Optics Manufacturing

U.S. National Committee proposed revision to the ISO Laser Damage Standard

The Optics and Electro-Optics Standards Council (OEOSC) Task Force (TF) 7 has proposed a Type 1 laser damage test procedure and deemed it the most valuable in the U.S. laser …

Innovative Optics Manufacturing

The Segmented Aperture Interferometric Nulling Testbed

This work presents an overview of the Segmented Aperture Interferometric Nulling Testbed (SAINT), a project that will pair an actively-controlled macro-scale segmented mirror with the Visible Nulling Coronagraph (VNC). 

Innovative Optics Manufacturing

Design Guidelines for Predicting Stress in Cemented Doublets

This explores quick predictive methods for calculating potentially risky stresses in cemented doublets underdoing temperature change that agrees well with finite element analysis. It also provides guidelines for avoiding stress …

Freeform Optics

Integrating Optical, Mechanical and Test Software

Optical systems must perform under environmental conditions including thermal and mechanical loading. To predict the performance in the field, an integrated analysis combining optical and mechanical software is required to …

Freeform Optics

Advances in Freeform Optics Fabrication for Conformal Window and Dome Applications

Freeform optical shapes or optical surfaces that are designed with non-symmetric features are gaining popularity. This enabling technology allows for conformal sensor windows and domes that provide enhanced aerodynamic properties.

Innovative Optics Manufacturing

Statistical distributions from Lens Manufacturing Data

Optical designers assume a mathematically derived statistical distribution of the relevant design parameters. Presented are measured distributions using lens manufacturing data to better inform the decision-making process.

Innovative Optics Manufacturing

Techniques for Analyzing Lens Manufacturing Data

Optical designers assume a mathematically derived statistical distribution of the relevant design parameters. However, there may be significant differences between the assumed distributions and the likely outcomes from manufacturing. 

Innovative Optics Manufacturing

Rapid Optical Manufacturing of Hard Ceramic Windows and Domes

Hard ceramic conformal windows and domes provide challenges to the optical fabricator. Creative optical fabrication techniques, including VIBE™, help produce these types of optics cost-effectively.

Freeform Optics

Conformal window manufacturing process development and demonstrations for polycrystalline materials

Conformal windows pose new and unique challenges to manufacturing due to the shape, measurement of, and requested hard polycrystalline materials. Optimax has developed a process for manufacturing conformal windows out …

Innovative Optics Manufacturing

Cost Effective Fabrication Method for Large Sapphire Sensor Windows

Sapphire poses very difficult challenges to optical manufacturers due to its high hardness and anisotropic properties. These challenges can result in long lead times and high prices. Optimax is developing …

Freeform Optics

Metrology for the Manufacturing of Freeform Optics

Freeform optical surfaces are gaining popularity with lens designers and optical system integrators as a method to solve complex optical system design problems. Fortunately, advances in optical manufacturing have opened …

Freeform Optics

Freeform Optical manufacturing and testing processes for IR Conformal Window and Domes

Freeform optical shapes that are designed with non-symmetric features allow for conformal sensor windows and domes that provide enhanced aerodynamic properties as well as environmental and ballistic protection.

Freeform Optics

Manufacturing and Metrology for IR Conformal Windows and Domes

Freeform and conformal optics have the potential to dramatically improve optical systems by enabling systems with fewer optical components, reduced aberrations, and improved aerodynamic performance.

Freeform Optics

Fabricating freeform multispectral-ZnS corrector lenses

For more than 100 years, optical imaging systems were limited to rotationally symmetric lens elements, due to limitations in processing optics. However, the present application of CNC machines has made …

Innovative Optics Manufacturing

Thermal instability of BK7 and how it affects the manufacturing of large high precision surfaces

When manufacturing precision optical surfaces of relatively larger sizes it is critical to understand the thermal stability of the substrate material. The material properties associated with thermal homogenization are commonly …

Innovative Optics Manufacturing

Reduced cost and Improved Figure of Sapphire Optical Components

Optimax has developed a fabrication process that not only reduces cost but also aids in producing spherical sapphire components to better figure quality. 

Innovative Optics Manufacturing

Current use and potential of additive manufacturing

Additive manufacturing, or 3D printing, has become widely used in recent years for the creation of both prototype and end-use parts. The flexibility is unparalleled and has opened the design …

Innovative Optics Manufacturing

Incorporating VIBE into precision optics manufacturing process

The VIBE™ process is a full-aperture, conformal polishing process that has the potential to be introduced in areas of today's modern optics manufacturing process.

Innovative Optics Manufacturing

Evolving rocket optics applications drive manufacturing advances

Improvements to sensing hardware and image processing for airborne optical systems have inspired designers to propose new optics and windows to be: more precise, conformal/freeform and multi-functional. 

Freeform Optics

Tolerancing an Optical Freeform Surface

Freeform optical shapes or optical surfaces that are designed with non-symmetric features are gaining popularity with lens designers and optical system integrators. Tolerances on a freeform optical design influence the …

Freeform Optics

The need for Fiducials on Freeform Optical Surfaces

Freeform surfaces typically have little to no symmetry, making the alignment of the surfaces difficult. Fiducials are required to achieve higher accuracy measurements of freeform optical surfaces.

Innovative Optics Manufacturing

Early Considerations to Aid Later Manufacturing

With so many types of optical components, there are many considerations early in the manufacturing process that can save resources.

Innovative Optics Manufacturing

Magnetorheological Fluid Template Mechanical Chemical Effects

Optimax developed a new magnetorheological (MR) fluid for studying the relative contributions of mechanics and chemistry in polishing hard materials. 

Aspheric Optics

Profit through predictability: The MRF difference at Optimax

In an effort to reduce variation and improve predictability, Optimax integrated magnetorheological finishing into its aspheric lens manufacturing process.

Business Leadership

The Business of Precision Optics Manufacturing

Many changes have occurred in business strategies for precision optics manufacturing. The internalization of the photonics industry and the value derived from Rochester's regional photonics cluster are important insights. 

Innovative Optics Manufacturing

Centration Errors: That's great, but…..

The optical axis of a spherical lens is the axis passing through the two centers of curvature of the optical surfaces. It is such a simple thing to describe. However, …

Aspheric Optics

The sum of all errors: Technical Digest

Optimax Systems uses this MRF process to correct aspheric lenses in transmission to subwavelength errors.

Freeform Optics

Manufacturing of a large, extreme freeform, conformal window with robotic polishing

Our robotic polishing platforms are able to polish large, difficult-to-make optical surfaces with minimal surface error. 

Coatings

Antireflection Coatings for Space Applications

Space can be a harsh environment for optical coatings. Optimax has successfully provided antireflection (AR) coatings for a wide range of space applications.

Freeform Optics

Metrology of Freeform Optics

Proper metrology is required to monitor and verify the freeform fabrication processes to improve capability and precision.

Coatings

Designing and Selecting an Optical Cleaning Process

Every optical application requires a “clean” optical surface. However, what defines “clean” is subjective and is based on the needs of the application.  

Innovative Optics Manufacturing

Optical Systems: Transmissive high-energy laser optics

There are many decisions to make when designing, specifying, manufacturing, and testing optical components for high-energy laser systems — each is a potential failure mechanism that must be understood and …

Coatings

Optimax ‐OTR Coatings for Extreme Environmental Resistance

Optimax has developed a novel optical coating (OTR‐AR). OTR coatings have been demonstrated to provide excellent resistance to latent scratching, staining and dimming of chemically sensitive optical glass surfaces in …

Freeform Optics

Fabrication of Freeforms

Optimax has developed a robust freeform optical fabrication CNC process that includes generation, high speed VIBE polishing, sub-aperture figure correction, surface smoothing and testing of freeform surfaces.

Coatings

Measurement considerations when specifying optical coatings

Design, specification, and procurement of optical coatings all benefit when the designer has a good understanding of measurement techniques and uncertainties.

Innovative Optics Manufacturing

The Cost of Tolerancing

The cost of lenses is strongly dependent on the difference between the specified tolerances and the limits of the optics manufacturer, the coater, and the metrologist. 

Lens Tolerancing & Inspection

Cylinder Manufacturing Considerations

Cylinder manufacturing methods can influence specification, offering recommendations on what to consider when designing cylindrical optical components to minimize cost and allow for greater flexibility in manufacturing. 

Freeform Optics

Producing Smooth Surfaces on Polycrystalline ZnS Aspheres and Freeforms

The addition of VIBE smoothing as the final optical fabrication process yields highly smooth surfaces on polycrystalline aspheres, improving optical performance. 

Freeform Optics

Fabricating and Testing Freeform Optics

Freeform optical shapes or optical surfaces that are designed with non-symmetric features are gaining popularity with lens designers and optical system integrators. A common question about freeform optics is, “If …

Business Leadership

Value Proposition and Total Cost of Ownership

Total cost of a part is calculated over its entire lifespan. By investing in higher quality and reliability, total cost decreases as supporting costs become less necessary. 

Business Leadership

Optimax and the Birth of Rapid Prototyping

This paper, written by Optimax, tells the story of how Optimax was founded and how we are able to support “Prototype Optics in 1 Week!”.

Innovative Optics Manufacturing

Manufacturability study of CLEARCERAM® (T008) compared to other low CTE materials

CLEARCERAM® was developed in an attempt to reduce the thermal expansion and approach a true zero expansion material. This improves grinding and polishing rates by 39%.

Innovative Optics Manufacturing

Specification and Control of Mid-Spatial Frequency Wavefront Errors in Optical Systems

This paper is an introduction to the specification and tolerancing of Mid-spatial frequency (MSF) ripple or waviness.

Innovative Optics Manufacturing

Vibe: A New Process for High Speed Polishing of Optical Elements

The concept for polishing optical elements with a process called VIBE is presented, application to non uniformly sloped optics such as aspheric shapes is detailed, and initial results on spherical …

Innovative Optics Manufacturing

Round Robin Testing of the Optimax Optidome

OptiDomes act as a standard for metrology testing of various testing methods for measuring the surface quality, mechanical attributes and/or the transmitted wave-front error of hemispherical/spherical domes.

Innovative Optics Manufacturing

Advances in ALON™ Optical Component Fabrication

Aluminum oxynitride (ALON™) spans from the UV to the IR and has excellent ballistic characteristics and is used to improve quality in manufacturing. 

Innovative Optics Manufacturing

Increased UV transmission by improving the manufacturing process for FS

With increasing demand for deep UV applications, special considerations must be taken to produce the optics. Specifically, as the wavelength of incident light decreases, the importance of smooth surfaces increases. 

Aspheric Optics

Specifying, Manufacturing and Measuring Aspheric Lenses – Part II

The similarities and differences between tolerancing, manufacturing, and measuring spherical and aspheric surfaces are important.

Lens Tolerancing & Inspection

Centration Tolerances

There are parameters used in specifying centration of a lense and techniques used to check the location of and position the optical axis. Whether centering errors are specified in terms …

Lens Tolerancing & Inspection

The Language Of Prisms

Prisms are optical components used to reflect or refract light. Their distinct characteristics give rise to its own language, the language of prisms. 

Innovative Optics Manufacturing

Considerations in Manufacturing Cemented Assemblies

One design strategy for an optical system is centering two or more lenses together to build a lens assembly. However, strain in excess may cause delamination or fracture of the …

Lens Tolerancing & Inspection

Optical Glass: Substitutes Versus Equivalents

Selecting the material from which a lens is made is a fundamental design consideration. In certain situations, a substitute or equivalent material may need to be identified depending on the …

Innovative Optics Manufacturing

Specifying And Measuring Spherical Surface Irregularity ©

This paper will define surface irregularity for spherical surfaces, offer information on measurement methods for testing surface irregularities, and some specification guidelines.

Innovative Optics Manufacturing

Tolerancing, Specifying and Measuring Spherical Radius

There are two main paths for tolerancing spherical radii: power tolerance and linear radius tolerance. Both measure change relative to a nominal value, but the metrology used is the key …

Lens Tolerancing & Inspection

Mechanical Attributes: Diameter, Center and Edge Thickness Specification for Lens Manufacture

Mechanical attribute tolerances can be a major cost driver because of time and yield penalties added to fabrication of a lens. Dimensions and their tolerances are interrelated, so designers need …

Lens Tolerancing & Inspection

Specifying And Modeling As-Built Centration Errors For Singlets And Cemented Doublets

Centration errors arise from deviation from superposition. In a perfectly centered lens, the mechanical and optical axes are concurrent and coincidental, superimposed on each other.  

Lens Tolerancing & Inspection

Specifying More Than Peak to Valley

Mid-spacial frequency wavefront error, slope, and PVr have a big effect on optical component manufacturing. Specifying them can help reduce error. 

Lens Tolerancing & Inspection

The Effect of Phase Distortion On…Thin Film Coated Optical Surfaces

Phase-shifting interferometry is widely used to determine form errors of an optical surface in optical manufacturing. These distortions can affect the ability to get accurate data on thin film coated …

Business Leadership

Optimax Case Study by Hitachi

As a result of placing in the top 20 of Inc. Magazine's and Winning Workplaces 2010 Top Small Company Workplaces Competition, Optimax was contacted by the Hitachi Foundation to participate …

Innovative Optics Manufacturing

VIBE™ finishing to remove mid-spatial frequency ripple

The VIBE™ process is a full aperture, conformal polishing process incorporating high frequency and random motion designed to rapidly remove sub-surface damage in a VIBE pre-polish step and eliminate mid-spatial …

Innovative Optics Manufacturing

R&D and the Optics Manufacturing Shop Floor

Historically, the R&D department and the optical manufacturing shop floor have been independent entities. Optimax has been able to integrate the two departments for faster deployment and practical utilization. 

Aspheric Optics

Asphere Manufacturing Considerations for the Designer

There are many topics to consider during aspheric lens design, including geometrical restrictions that hinder producing particular aspheric shapes. Understanding these restrictions will help drive costs. 

Aspheric Optics

Aspheric glass lens modeling and machining

The evolution of the manufacturing technology for a specific aspheric glass lens can provide significant image quality improvement, reduction of the number of lens elements, smaller size, and lower weight. 

Aspheric Optics

Introduction to Asphere Metrology

There are numerous metrology options for aspheres, including how they work, requirements, and what is specified with each method in an effort to tolerance aspheres.

Lens Tolerancing & Inspection

Specifying and Measuring Slope Error of Optical Surface

This paper will first detail where slope error originated from, what it represents and the role it plays in the optical performance.

Lens Tolerancing & Inspection

Role of Surface Roughness In Optical Performance

This paper examines the role surface roughness plays in optical system performance, discusses the components of a surface roughness specification, and contrasts roughness with cosmetic defects.

Innovative Optics Manufacturing

Design and Manufacturing Considerations for Freeform Optical Surfaces

Freeform optical systems are becoming increasingly common due to new design and manufacturing methods. We present an example compact freeform optical system and describe considerations for transfer of the prescription …

Aspheric Optics

Profit through predictability: The MRF difference at Optimax

In an effort to reduce variation and improve predictability, Optimax integrated magnetorheological finishing into its aspheric lens manufacturing process.

Aspheric Optics

Make it like you use it

Testing and correcting the aspheric lens as it is used in transmission addresses some of the shortcomings of traditional 3D surface metrology.

Business Leadership

Robotic polishing in asphere manufacturing

Optimax improved the reliability of asphere polishing platforms at a demonstrated level. Download our technical paper today to learn about our results.

Aspheric Optics

Trials and Tribulations of Optical Manufacturing: Asphere Edition

Optimax Systems, Inc., a leader in quick delivery prototype optics, has been manufacturing aspheric lenses for more than 20 years. Along the way, we have learned many lessons and provide …

Aspheric Optics

Practical Design Software Eases Asphere Manufacturability

Recent design methods and software advances make it much easier to design aspheric surfaces that actually work in production and test by considering manufacturability issues at the earliest possible stage …

Inspiring Innovation of Tomorrow

Each year Optimax endows three innovative research grants to universities that have optics programs for advanced research project proposals. This is part of our mission for innovation and supporting the advancements of tomorrow.

Funding for University Research Grants

Being a leader and active participant in the optics industry allows Optimax to give back through local...
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Engineered Solutions

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Manufacturing the Future

At Optimax, we are manufacturing the future, creating the highest precision freeform optics underlying high-tech systems in key markets and applications. We offer rapid and expedited delivery upon request and are committed to our customers in the long term.

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